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Electric Heat Tracing

Name: Electric Heat Tracing
Brand: INTEGRO ENGINEERS PVT. LTD.
Price: 1400.00 INR
Availability: InStock

Price 1400.00 INR/ Piece

Get a Price/Quote

MOQ : 100 Pieces

Electric Heat Tracing Specification

Usage
Industrial Heating, Freeze Protection, Process Temperature Maintenance

Temperature
Up to 250C

Mounting Type
Surface Mounted / Clamped

Diameter
6 mm to 10 mm

Terminal Type
Crimped / Soldered

Frequency
50 Hz / 60 Hz

Features
Self-Regulating, Weather Resistant, Easy Installation

Phase
Single / Three Phase

Voltage
110V / 220V / 240V

Heating Element
Nichrome Wire

Application Areas
Pipelines, Tanks, Vessels, Industrial Process Equipment

Material Specified
Copper / Stainless Steel

Insulation Material
PVC / Silicone Rubber

Shape
Flexible Strip / Cable

Power
10 W/m to 60 W/m

Minimum Bend Radius
50 mm

Ambient Temperature Range
-40°C to +60°C

IP Rating
IP65

Storage Conditions
Store in Cool, Dry Place

Fire Resistance
Flame Retardant

Color
Black / Red

Length
Customizable (Standard: 1 m to 100 m)

Control Method
Thermostatic / Manual

Electric Heat Tracing Trade Information

Minimum Order Quantity
100 Pieces

Supply Ability
10 Pieces Per Month

Delivery Time
7 Days

Main Domestic Market
All India

About Electric Heat Tracing

Application

Electrical heat tracing is a method of applying heat to pipes, tanks, instruments & associated equipment using heating cables. The heating cable is used to heat a product as it flows through pipes/equipment and also to heat products contained within vessels. Electrical heat tracing is a method of applying heat to:

Liquid for preventing freezing and reducing viscosity.
An anti-condensation powder to prevent clogging, condensation on walls of the equipment.
Gas that prevents hydration due to drops in pressure across pipework fittings such as valves.

The main use of the heat trace is to maintain the product at the right temperature to prevent processing problems, and is also useful for heating pipelines and equipment.

The general components of an electric heat tracer are:

Heat tracing cables
Junction Boxes for power/ end/splice/TEE
Mounting stands and hardware
Termination Kits
Temperature sensors (RTD/Thermostat)
Adhesive tapes

As part of the electrical heat tracing system, there are:

Control/Distribution panel
Transformer (optional)
Power and control cables
Earthing material
Cable trays
Glands and shrouds

Heat Tracing Cables

Integras heat tracing cables provide the highest output and greatest temperature withstand. Heat tracers have international approvals by IEC X, CSA, FM, ATEX and EAC for use in classified hazardous areas

The range involves the following:

Self regulating heat tracer
Parallel Constant wattage heat tracer
Series Long line heating cable
Skin effect heat tracing system
Tubing bundle
Series constant wattage heat tracer
Mineral insulated (MI) constant wattage heating cable
Power limiting heating cables

Junction Boxes

A junction box from Integro for terminating heat traces for power, end, splice TEE and larger cable terminations is available (field junction boxes). Junction boxes can be used in safe areas, hazardous areas, or in corrosive environments.

MOC: LM6, SS304, CRCA, FRP. Protection class IP65

Temperature Sensors

An L-shaped RTD (PT100) and an enclosed thermostat designed for installation on pipelines and tanks.

It can be installed safely in hazardous areas.

Mounting stands and installation hardware

Mounting stands and hardware are available for junction boxes, field junction boxes, and temperature sensors. A custom mounting stand can also be provided for distribution panels. MOC: MS powder coated or SS304, as per site requirement

Frequently Asked Questions

1. Electrical heat tracing: What is it?

Ans - An electrical system called a heat trace system is used to keep pipes and vessels at a certain temperature or increase it. By using a resistive element that is run alongside the piping or vessel, electric heating is accomplished.

2. Why is electrical tracing effective?

Ans - In order to achieve uniform heating along pipes, electric heat tracing uses cable that is intended to offer constant watts per unit of length. To guide the heat output toward the fluid inside, insulation is placed to all sides of the pipe but the pipes orientation.

3. What is temperature control via electrical heat tracing?

Ans - The technique of checking and maintaining the temperature on tanks, pipes, valves, instrument panels, and other objects is known as electrical heat tracing. There is a lot more to an electrical heat tracing system than just the heating line. From design to installation, commissioning, and testing, Supermec offers a full system.

4. How much energy is required for electrical heat tracing?

Ans - Heat tape uses nine (9) watts on average per lineal foot.

Reliable Weather and Fire Resistance

Engineered for consistent performance, our heat tracing cables exhibit excellent weather resistance and flame retardant properties. With an IP65 rating, these cables are safeguarded against dust and water ingress, making them ideal for both indoor and outdoor industrial environments. Their capability to withstand ambient temperatures from -40C to +60C ensures reliable operation even in extreme conditions.

Customizable Length and Flexible Installation

Our electric heat tracing systems offer customizable lengths ranging from 1 m to 100 m, accommodating various project requirements. Designed as flexible strips or cables, they can be surface mounted or clamped to pipelines, tanks, or industrial equipment. The minimum bend radius of 50 mm makes installation around complex layouts straightforward and efficient.

Versatile Applications and Efficient Heating

Suitable for pipelines, tanks, vessels, and industrial process equipment, these heat tracing systems deliver precise temperature maintenance and freeze protection. With self-regulating technology, the cables optimize energy usage, while thermostatic or manual controls provide tailored heat management up to 250C. Available in multiple voltages and phases, they seamlessly integrate with diverse power systems.

FAQs of Electric Heat Tracing:

Q: How do I determine the correct length and power output needed for my heat tracing application?

A: To select the appropriate length and power output for your application, evaluate your pipe or equipments dimensions and the desired temperature maintenance. Our systems are available from 1 m to 100 m and offer a power range of 10 W/m to 60 W/m. For temperature-sensitive operations or freeze protection, consulting with our technical team can ensure the optimal configuration.

Q: What are the main benefits of using flame retardant, IP65-rated heat tracing cables?

A: Flame retardant and IP65-rated heat tracing cables provide enhanced safety, durability, and protection against fire, dust, and water ingress. These features are especially important in industrial settings where reliability and safety are paramount, minimizing downtime and reducing maintenance costs.

Q: When should I use thermostatic control versus manual control in heat tracing systems?

A: Thermostatic control is recommended for applications requiring automatic and precise temperature management, thereby saving energy and extending cable life. Manual control may be suitable for simpler processes or where periodic adjustments are sufficient. The choice depends on the complexity and safety requirements of your specific system.

Q: Where can these heat tracing cables be installed, and what surfaces are compatible?

A: These flexible cables can be surface mounted or clamped onto pipelines, tanks, vessels, and other industrial process equipment. The design supports a minimum bend radius of 50 mm and accommodates diameters between 6 mm and 10 mm, ensuring compatibility with a wide range of industrial surfaces and geometries.

Q: What process should I follow to store and maintain these cables before installation?

A: Store the heat tracing cables in a cool, dry place to maintain their insulation integrity and component reliability. Avoid prolonged exposure to moisture or high temperatures, and inspect the cables for any damage before installation to ensure optimal performance after deployment.

Q: What are the common usage scenarios for these heat tracing systems?

A: These heat tracing solutions are widely used for industrial heating, freeze protection, and process temperature maintenance in sectors such as chemical processing, oil & gas, water treatment, and food manufacturing, safeguarding operational efficiency even in challenging climates.

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